Paint Process Engineer

Date: Oct 7, 2025

Location:

Charlotte, MI, US, 48813

Company: REV Group, Inc.

Work Hours:

Additional Locations:
Requisition ID: 25547

Spartan Emergency Response (Spartan ER) is a leading designer, manufacturer and distributor of custom emergency response vehicles, cabs, and chassis. Driven by a commitment to quality and innovation, Spartan and its portfolio of brands Spartan Fire Apparatus and Chassis, Smeal Fire Apparatus, and Ladder Tower (LT) offer a broad range of apparatus to meet specific requirements and demands of the fire service industry. Spartan has a rich history in fire apparatus manufacturing with over 250 years of combined experience.

Spartan Emergency Response is part of the larger REV Group (NYSE: REVG), a leading manufacturer of specialty vehicles for the fire & emergency and recreation markets. REV Group’s extensive vehicle line-up includes models such as ambulances, fire trucks, terminal trucks, RV’s and much more. Our 5,000+ employees continuously demonstrate their commitment to building innovative and reliable vehicles that our customers can depend on whether for a family trip across the U.S. or when responding to an emergency. Rev Group is a veteran friendly employer and hires over 200 veterans and or those transferring out of the military each year.

The Paint Process Engineer is responsible for independently developing, programming, and optimizing paint application processes for specialty vehicles, including fire trucks and ambulances. This role is the technical expert in robotics programming (Fanuc), machine coding, robot pathing, troubleshooting, paint booth modifications, fluid delivery systems, and PLC integration. The Paint Process Engineer ensures all processes meet PPG paint specifications, support production targets, and deliver high-quality, consistent finishes.

Essential Duties and Responsibilities

Leverage engineering/scientific principles to:

Develop and validate robotic machine coding and pathing for new models, parts, or product changes.
Design and implement paint booth modifications to improve throughput, ergonomics, and safety.
Program, code, and optimize Fanuc paint robots, including path development, adjustments, and refinements.
Troubleshoot robotic and automation issues (hardware, software, and pathing errors) to minimize downtime.
Develop, calibrate, and maintain fluid delivery systems for paint and solvents in line with PPG specifications.
Integrate and maintain fire suppression systems within paint booths and equipment areas.
Program and troubleshoot PLC systems for automation, communication, and equipment control.
Partner with the Paint Supervisor to implement engineering changes, corrective actions, and continuous improvement projects.
Lead root cause analysis for paint quality issues, equipment malfunctions, and robot programming failures.
Document machine coding, pathing programs, and troubleshooting guides to support repeatability and training.
Collaborate with suppliers (including PPG and automation vendors) to implement new technology and best practices.

Competencies

Expert knowledge of Fanuc robotic programming, machine coding, and path optimization.
Ability to troubleshoot robotic, automation, and fluid delivery system issues quickly and effectively.
Strong understanding of paint booth systems, including modifications and fire suppression integration.
Proficiency in PLC programming and automation integration (Allen-Bradley or equivalent).
Deep understanding of PPG paint systems, viscosity, solvent reduction, and coatings chemistry.
Problem-solving mindset with the ability to perform structured root cause analysis.
Strong collaboration skills with production, quality, and engineering teams.
Highly detail-oriented with a focus on first-time-through (FTT) quality.

Qualifications

Bachelor’s degree in Engineering preferred (Mechanical, Manufacturing, Chemical, or Mechatronics degrees preferred).
Demonstrated proficiency in engineering/scientific principles.
Minimum of 5–10 years’ experience in paint process engineering in automotive, specialty vehicles, or heavy equipment.
Certified Fanuc robotic programmer with experience in machine coding and troubleshooting required.
Proficiency in robot pathing, mapping, and optimization.
Experience with PLC programming and troubleshooting (Allen-Bradley or similar).
Familiarity with fluid delivery systems and paint booth modifications.
Demonstrated ability to troubleshoot both mechanical and programming-related malfunctions.
Lean or Six Sigma training/certification preferred.
Willingness to travel 20-30% of the time locally over the next 6 month. Additional travel to other REV Sites in the future.

REV Group is committed to a policy of equal employment opportunity. The Company conducts all employment practices without regard to race, sex, color, religion, national origin, age, disability, protected veteran's status, pregnancy, genetic information, sexual orientation, or any other basis prohibited by law. REV Group also undertakes affirmative action to assure equal employment opportunities for minorities and women, for persons with disabilities, and for protected veterans.

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